Call Us: (937) 295-3672     Quotes
Call Us: (937) 295-3672     Quotes

Depth of Automation Solutions

We are a leader in the design and integration of assembly and inspection robotics automation and a comprehensive line of secondary automation solutions to accompany our many dies and tools. These range from semi-automated cells to those incorporating complex robots.

Engineering is at the heart of every project we execute. With extensive and diverse combined experience in the design and build of automated assembly equipment, our engineering team knows the right questions to ask, how to properly create your project proposal, and then how to manage the project from concept to completion. We know that efficiency, quality, and cost are key to producing successful automated systems and inspection machinery. Our Mechanical Engineering Experience includes a diverse portfolio of manual and automated assembly workstations as well as synchronous and non-synchronous assembly systems. Stations and systems are designed in 3D using Solidworks™ with our engineers focusing on safety, function, maximum machine life, ease of maintenance, and accessibility.

Our Controls Engineering Experience includes a wide variety of hardware and software, networking devices with current industrial Ethernet communications protocols, and integration with higher-level data collection systems. By combining tried and true practices with the newest technology, Alpha creates a control system that is safe, reliable, and user friendly.

We’ve also developed solutions for trimming, drilling, welding, routing, bonding, quality inspection, to name just a few. We invite you to contact us regarding any of your upcoming secondary equipment needs and let us show you how the right people with the right experience can make the right equipment a reality.

Below you will find examples of some of the solutions we offer.

Types of Automated Solutions Produced

Assembly Machines

  • Synchronous and Asynchronous Process
  • High-Speed Assembly
  • Small Parts Assembly
  • Multiple Product Capability
  • Manual Work Cells
  • Assembly Mistake-Proofing (Poka-Yoke)

Material Handling

  • Robotics and Servo Control Integration
  • Gantry Systems
  • Conveyor Systems
  • Rotary Dial Indexers
  • Walking Beam Indexers
  • Part Tracking
  • Tray Loading and Unloading
  • Vision Guided Pick and Place
  • Part Feeding and Packaging
  • Sorting

Dispensing & Sorting

  • Volumetric
  • Weight
  • Coordinated Motion Bead Path
  • Large Bulk Container Management
  • Vibratory

SCADA Systems

  • Incoming Material Lot Control
  • Assembly Birth Certificate
  • SPC Data Collection and Monitoring
  • Traceability

Certification

  • CE Marking
  • CDRH Product Reports
  • FMEA

Testing Equipment

  • Machine Vision Inspection
  • Pressure Decay Leak Test
  • Helium Leak Test
  • Flow Test
  • Electrical Properties
  • Dimensional Gauging
  • Touch Free (Using Lasers and Vision)
  • Physical Inspection (Using LVDT’s, Pressure, Flow, force, etc…)
  • High Pressure Proof Testing

Welding Stations

  • Laser
  • Ultrasonic
  • Resistance
  • Friction
  • Plasma
  • MIG
  • Gas Fill and Resistance Weld

Fastening

  • Press to Force and/or Distance
  • Nutrunners
  • Orbital Forming
  • Adhesive
  • Heat Staking
  • Press with Preload and Rotary Compensation
  • Bolt and Screw Driving

Product Identification

  • Laser, Inkjet, Impact Marking
  • Barcode
  • 2D Matrix
  • RFID Systems
  • Barcode Labeling
  • Traceability

Videos

Robotic Vision

Snap Press Tool 1

Snap Press Tool 2

Robotic Sonic Welder

Robotic Cutter

Bumper Punch

Heavy Truck Bonding Automation

Some of our valued customers

Contact Us

For more automation information, fill out the form or give us a call at: +1 (937) 295-3672