Call Us: (937) 295-3672     Request a Quote
Call Us: (937) 295-3672     Request a Quote

Staple Station

Our automation group utilized the flexibility of a six-axis robot to rapidly staple and assemble plastic components. A precision CNC-cut aluminum nest with replaceable, hardened, staple receiver inserts allows for repeatable part location.

The robot installs each staple then verifies it was properly driven and located before moving to the next point. A fiber optic sensor continuously monitors the amount of staples present in the gun. When the staples run low, the robot finishes processing its current part then re-orients itself to an ergonomic reload position, allowing the operator to refill the gun with a minimum of machine downtime. Interchangeable nest plates allow for unlimited part combinations for future applications.

Below you will find examples of some of the solutions we offer.

Types of Automated Solutions Produced

Assembly Machines

  • Synchronous and Asynchronous Process
  • High-Speed Assembly
  • Small Parts Assembly
  • Multiple Product Capability
  • Manual Work Cells
  • Assembly Mistake-Proofing (Poka-Yoke)

Material Handling

  • Robotics and Servo Control Integration
  • Gantry Systems
  • Conveyor Systems
  • Rotary Dial Indexers
  • Walking Beam Indexers
  • Part Tracking
  • Tray Loading and Unloading
  • Vision Guided Pick and Place
  • Part Feeding and Packaging
  • Sorting

Dispensing & Sorting

  • Volumetric
  • Weight
  • Coordinated Motion Bead Path
  • Large Bulk Container Management
  • Vibratory

SCADA Systems

  • Incoming Material Lot Control
  • Assembly Birth Certificate
  • SPC Data Collection and Monitoring
  • Traceability

Certification

  • CE Marking
  • CDRH Product Reports
  • FMEA

Testing Equipment

  • Machine Vision Inspection
  • Pressure Decay Leak Test
  • Helium Leak Test
  • Flow Test
  • Electrical Properties
  • Dimensional Gauging
  • Touch Free (Using Lasers and Vision)
  • Physical Inspection (Using LVDT’s, Pressure, Flow, force, etc…)
  • High Pressure Proof Testing

Welding Stations

  • Laser
  • Ultrasonic
  • Resistance
  • Friction
  • Plasma
  • MIG
  • Gas Fill and Resistance Weld

Fastening

  • Press to Force and/or Distance
  • Nutrunners
  • Orbital Forming
  • Adhesive
  • Heat Staking
  • Press with Preload and Rotary Compensation
  • Bolt and Screw Driving

Product Identification

  • Laser, Inkjet, Impact Marking
  • Barcode
  • 2D Matrix
  • RFID Systems
  • Barcode Labeling
  • Traceability

Some of our valued customers

Contact Us

For more automation information, fill out the form or give us a call at: +1 (937) 295-3672